Solar solution: A new type of solar cell uses layers of two
different types of conducting polymers to increase the device’s efficiency.
The design has achieved a record high efficiency for photovoltaics that
use conductive polymers to generate electricity.
A new process for printing plastic solar cells
boosts the power generated by the flexible and cheap form of photovoltaics.
Initial solar cells made with the technique can, according to a report
in today's issue of Science, capture solar energy with an efficiency of
6.5%--a new power record for photovoltaics that employ conductive plastics
to generate electricity from sunlight. Most photovoltaics are made from
conventional inorganic semiconductors.
The new process stacks multiple polymer layers
within a single photovoltaic device to produce a "tandem" cell. Alan Heeger,
who won the 2000 Nobel Prize for his codiscovery of electrically conducting
polymers, and his colleagues at the University of California, Santa Barbara
(UCSB), created the process with a group from South Korea's Gwangju Institute
of Science and Technology. Heeger says that the tandem architecture offers
plenty of room for further improvement--enough to eventually make plastic
solar cells practical in rooftop solar panels. "We see a pathway here
toward even higher efficiencies," he says. "We can do significantly
better than 6.5% in the near future."
Tandem cells, commonly employed in conventional
solar panels, increase power output in two ways. The semiconductors in
the different layers can be optimized to capture different bands of light,
thus enabling the tandem device to absorb a broader spectrum of sunlight.
And the multiple layers boost the voltage of the tandem device, yielding
more power from every photon absorbed. "You do a better job of light harvesting
and a better job of utilizing the photon energy," explains Heeger.
Until now, however, the tandem architecture
spoiled plastic photovoltaics such as Heeger's, which are "printed" by
spraying solutions of conductive plastics and other materials onto a plastic
film. Layers of different plastics sprayed on top tended to mix, degrading
rather than enhancing power output. Heeger and his colleagues beat the
mixing problem by finding an effective spray-on separator to keep the layers
in place.
The bottom cell is filled with a proprietary polymer first disclosed
last year by plastic PV developer Konarka Technologies, based in Lowell,
MA, which Heeger cofounded and for which he serves as chief scientist.
The polymer (a derivative of polythiophene) absorbs both infrared and ultraviolet
light. Next comes a titanium-suboxide layer, which seals in the bottom
cell, provides a foundation for building the top layer, and, as it's a
metal, efficiently carries away the charged electrons generated in both
layers. Finally, the top layer sports a different type of conducting polymer
that absorbs mostly blue and green light.
Heeger expects further efficiency strides
as device developers gain experience with the cell's new materials. For
example, in May, the UCSB researchers reported a processing tweak that
doubles the power output of single cells made with Konarka's new polythiophene
polymer. Heeger says that the processing trick was not used in the tandem
cell.
Yang Yang, a physicist at the University of
California, Los Angeles, agrees that rapid improvement is likely. He says
that such optimization could yield a tandem cell that's more than 10% efficient.
"I would call this important progress," he says. |
Not all experts are as optimistic. Sean Shaheen,
who recently left a research post at the Department of Energy's National
Renewable Energy Laboratory for the University of Denver, cautions not
to overreact to the report. For one thing, says Shaheen, efficiency estimates
are notoriously unreliable because each research group tests efficiency
under its own approximation of the solar spectrum.
Another hurdle for the tandem cell is manufacturing.
Konarka vice president of research Russell Gaudiana expects that the company
would be able to produce Heeger's tandem cells on the same printing lines
it now uses to make prototype modules containing single cells of plastic
photovoltaics, but he says it will be "trickier" to keep the tandem cell's
layers from intermixing in commercial-scale production. "We anticipate
seeing the typical problems that one always sees when putting down multiple
layers," says Gaudiana. "Alan does it in the laboratory and does
a very good job at it, but doing it on a coating machine at high speed
is a little different."
For the time being, says Gaudiana, Konarka
will stay focused on producing single-cell plastic photovoltaics with 5
percent efficiency. That power output is sufficient for Konarka's first
application, portable battery chargers, which the company hopes to begin
selling next year. But tandem cells could help Konarka reach the more demanding
rooftop market, which Gaudiana says will require at least 7% efficiency.
Un tandem de cellules solaires ameliore le rendement photovoltaïque
(pour un rapport détaillé, voir ADIT: "Recherche
et Industrie Photovoltaïque aux Etats-Unis")
Bien que les cellules solaires réalisées
à base de silicium atteignent des rendements de l'ordre de 15%,
leur coût de fabrication important et leur poids élevé
sont des obstacles à leur utilisation massive par les particuliers
ou les industriels. Le photovoltaïque organique peut constituer une
alternative intéressante pour réduire considérablement
le coût et le poids des cellules, mais les rendements actuels des
cellules tout organique sont encore trop faibles (moins de 5%) pour que
cette filière puisse être considérée comme viable.
Une voie intéressante qui permet d'augmenter
le rendement consiste à créer une structure multicouche planaire
comprenant l'équivalent de deux cellules photovoltaïques de
gap différents qui permettent d'obtenir un spectre d'absorption
des photons plus large. Généralement la cellule constituée
d'un matériau semi-conducteur de gap plus élevé est
placée en première position afin de limiter l'énergie
perdue par les paires électrons - trous lors de leur relaxation
dans les niveaux d'énergie inférieurs.
Récemment, une équipe de scientifiques
de l'Université de Californie à Santa Barbara menée
par Alan J. Heeger, prix Nobel de Chimie en 2000, a montré après
avoir observé de façon indépendante les caractéristiques
des deux cellules en fonction de l'épaisseur de la couche active
(constituée d'un mélange de polymère et de fullerène)
que les caractéristiques de conversion photovoltaïque globales
sont améliorées lorsque la cellule constituée du matériau
semi-conducteur de gap inférieur est placée en première
position.
Grâce à cette géométrie,
les chercheurs ont obtenu des rendements de 3.5% 6.7% pour des puissances
lumineuses incidentes respectives 20 mW/cm2 et 200 mW/cm2.
Pour en savoir plus, contact:
Publication parue dans Science
- All-Solution Processing Efficient Tandem Polymer Solar Cells Fabricated
by All-Solution Processing - Jin Young Kim, Kwanghee Lee, Nelson E. Coates,
Daniel Moses, Thuc-Quyen Nguyen, Mark Dante, Alan J. Heeger - Vol. 317.
no. 5835, pp. 222 - 225 (Juillet 2007)
Source: http://www.ia.ucsb.edu/pa/display.aspx?pkey=1634 |